YOTZJ750 Speed Regulating Hydraulic Coupler Ahead Deceleration Box-manufacture,factory,supplier from China
The electric motor coupling power unit is driven by electric motors and makes full use of power grid resources, which realizes the electric driving transformation of traditional mechanical drilling machine, reduces drilling cost, improves economic benefits, effectively reduces drilling noise, and has no exhaust emission, thus greatly improving the working environment. The unit is powered by a high-power electric motor, and users can make full use of cheap grid power resources to reduce the drilling cost by 30% ~ 45%. It is especially suitable for areas with long drilling cycles, complicated geological conditions, inconvenient transportation and concentrated well locations.
Technical parameter | Input RPM | 600~1500 r/min | |
Power ange | 300~1200 kW | ||
Rated slip | 3% | ||
Rated efficiency | ≥96% | ||
Reduction ratio | 1.1~3.3 | ||
Speed range | 1/3 |
This power unit is used to replace the single pump unit of diesel engine mud pump with traditional configuration, and the mechanical reducer, airbag clutch, and transmission belt with traditional configuration are cancelled. It has a compact structure and easy operation and maintenance. Power range of the unit: 105kW(140Hp) ~ 3000kW(4000Hp), fully meeting the driving requirements of the existing drilling rig with a 200-2200hp mud pump.
Technical parameter | Input speed | 600~1500 r/min | |
Power range | 300~2000 kW | ||
Rated slip | 3% | ||
Rated efficiency | ≥96% | ||
Reduction ratio | 2.0~3.3 | ||
Speed adjustable range | 1/3 | ||
Clutch sensitivity | 6~8S | ||
Gear reduction ratio | 2.0~3.3 |
Application fields
They can be applied in high-traffic areas such as gas stations, large charging stations, and highway service areas to provide rapid battery-swapping services for electric vehicles.
Technical Parameter
Station Categories | HD-1 Single-Channel Single-Compartment | HD-2 Single-Channel Dual-Compartment | HD-3 Dual-Channel Tri-Compartment | |
Number of batteries (units) | 10 | 20 | 30 | |
Maximum vehicle services in 24 hours (times): | 240 | 480 | 720 | |
Maximum power of the station (kW): | 500/650 | 950/1100/1250 | 1900 | |
Station dimensions (L/W/H): | 7m*6.9m*3.4m | 7m*8.7m*3.4m | 7m*12.1m*3.4m | |
Covered vehicle models | Supported models for cube battery platform | |||
Battery swap cycle (s): | 150 | 90 | ||
Battery swap success rate: | >99.9% |
Our Company
Hydraulic Coupler widely used in the field of oil drilling and has become the standard configuration of the diesel coupling power units for oil drilling rigs.
Technical parameter | Input speed | 600~1500 r/min | |
Transfer power range | 600~1300 kW | ||
Rated slip | 3% | ||
Rated power | ≥96% | ||
Reduction ratio | 1.1~3.3(According to user form a complete set of circumstances specific determination) | ||
Characteristic | Independent air cooling | This type of hydraulic coupler adopts the same water-cooling system as the diesel engine, which is installed on the common chassis, easy to install and transport, safe and reliable to operate. | |
Combined water cooling | This type of hydraulic coupler adopts an independent fan cooling system for the ahead gearbox, which is suitable for the selection of all types of drilling rigs. |
This product is a new product with completely independent intellectual property rights developed by Jichai on the basis of 20 years of technical accumulation, historical background, and integration of advantageous resources in the industry. The products are integrated with a single-stage two-phase hydraulic torque converter, one-way clutch, locking clutch, hydraulic retarder, planetary transmission, power shift, ECU control, electro-hydraulic shift valve set, and other system units, which have the advantages of compact structure, easy operation, and reliable operation.
technical parameter | Rated output power | 410kW |
Rated input speed | 2100r/min | |
Input interface | SAE NO.1 | |
Force reclaimer interface | two,Top PTO、Side PTO | |
Hydraulic retarder/distributor box | selected |
12V175 diesel engine with high pressure, low energy consumption, high reliability, long life characteristics, Through the use of electronic control, high-pressure common rail, Miller cycle, exhaust post-treatment, high-efficiency supercharger, and other new technologies, the engine power performance, economy, reliability, emission index, and other aspects reach the international advanced level: the average effective pressure of diesel engine reaches 2.0MPa, the first overhaul period reaches 35,000 hours, the bare-machine emissions meet GB20891 II.
Description | Engine model | Injection system | Speed adjustment mode | Cylinders & Arrangement | Cylinders Bore,mm | Piston Stroke,mm |
Engine with fan and radiator | 12V175PZL-1/0 | ECU electric monoblock pump | Electronic Speed Governor | 12 cylinders, V type | 175 | 190 |
Description | Gensets Model | Rated power kw | Rotation speed r/min | Engine model | Hydraulic transmission coupler/Torque Converter Model | Height of center |
Hydraulic transmission coupling set | 12V175PZL-1/0 | 1097 | 1200 | 12V175PZL-1 | YOZJ750 | 930 |
The hydraulic torque converter is a flexible transmission device installed between the power machine (such as diesel engine and electric motor) and the working machine (such as a winch, rotary table, and drilling pump), using mineral oil as the working medium and transmitting power of the power machine to the working machine.YBLT900 hydraulic torque converter is a centrifugal turbine torque converter with a charging and adjusting valve and its working chamber diameter is 900mm.It is compatible with G12V190PZL (or CAT3512) diesel engines and is mainly used on oil rigs.
Technical specification | Maximum input speed | 1500 r/min |
Maximum input power | 810kW | |
Maximum input moment | 6.5k Nm | |
Maximum output moment | 38.0 km | |
Peak efficiency | 85±2% | |
Cavity diameter | 900 mm | |
Fuel supply pressure | 0.3~0.47 MPa | |
Operating oil temperature | ≤110℃ | |
Net quality | 2100kg | |
Overall dimension (length × width × height) | 1330×950×1073 mm |
Series 4000 long-stroke diesel engine is designed and developed according to the current domestic and foreign internal combustion engine industry development situation, combining with Austria AVL simulation analysis software from Liszt, and combining with its own years of product research and development experience and cooperation with domestic universities and research institutions.
The dynamic performance, economic performance, reliable performance, and other indicators of the product have reached the international level, with the characteristics of compact shape, simple operation, and maintenance, high power index, it can match 50Hz and 60Hz frequency operated motor and meet various power needs.
Description | Engine model | Injection system | Speed adjustment mode | Cylinder&Arrangement | Cylinders bore,mm | Piston stroke,mm |
Engine with fan and radiator | BL12V190PZL-1 | Monoblock Pump | Hydraulic or Electro-hydraulic Governor | 12 cylinders,V type | 190 | 255 |
BL12V190PZL-2 | ||||||
BL12V190PZL-3 | ||||||
AL8190PZLG-1 | ECU Electric Control Monoblock Pump | Electronic speed governor | 8 cylinders L type | |||
AL8190PZLG-3 | ||||||
Description | Genset model | Rated power kw | Ratation speed r/min | Engine model | Hydraulic transmission coupler/Torque Converter Model | Height of center |
Hydraulic transmission coupling set | BL12V190PZL-3/O | 1300 | 1300 | BL12V190PZL-3 | YOZJ875 | 760 |
CO1300-3/20 |
Product Introduction
The working conditions of energy storage system at the drilling site include high-speed lifting of traveling block, low-speed tripping, lifting of mud pump, high-speed lifting of drilling tool, lowering of drilling tool, logging for drill-down, logging, casing running, well cementation, drilling, picking up stands and so on. The performance matching test of energy storage inverter is carried out under the condition of high-speed lifting of traveling block with the greatest power impact, which can adapt to the impact of heavy load of the winch and provide power supply guarantee for complex drilling process. The mobile energy storage system for drilling mainly consists of liquid-cooled battery compartment, energy storage inverter, transformer, and EMS energy management system.
Technical Parameter
Name | Technical parameters | Name | Technical parameters |
Capacity of mobile energy storage compartment | 3.34MWh | Charging and discharging power of energy storage inverter skid | 3.45MW |
Charging and discharging power of energy storage compartment | 1.67MW | ||
Protection level | IP54 | Protection level | IP54 |
Cooling method | Liquid cooling | Cooling method | Air cooling |
Fire protection scheme | Perfluorohexanone | Operating ambient temperature | -35°C〜+55°C |
Dimension (length * width * height) | 5200mm*2600mm*2900mm | Dimension (length * width * height) | 6200mm*3000mm*3000mm |
Weight | 33T | Weight | 20T |
Applicable scenarios
It can be widely used in drilling with electric drilling rig, workover, electric drive fracturing, pressure drive and other operation scenarios, as well as the energy storage projects that need to be matched on the grid side.
Series 6000 land-used diesel engine is developed by Jichai with Austria AVL company and domestic well-known colleges and universities, research institutes, and by means of the latest development of internal combustion engine, through the computer-aided design, simulation, finite element analysis and research on the combustion process, the crankshaft torsional vibration of engine and turbocharger matching, into the exhaust system on the basis of the simulation, optimization of design and development. The advanced technology and mature parts and components of the current international high-power internal combustion engine industry are adopted, so that the engine can not only expand the power of the original 190 series diesel engine, but also make great progress in improving the average effective pressure, reducing fuel consumption and emission, and improving the reliability and safety of use.
Description | Engine model | Injection system | Speed adjustment mode | Cylinder&Arrangement | Cylinders Bore,mm | Piston Stroke,mm |
Engine with fan and radiator | H12V190PZL | Monoblock pump | Electronic Speed Governor | 12 cylinders,V tyoe | 190 | 215 |
H12V190PZL-1 | ||||||
H12V190PZL-2 | ||||||
Description | Genset model | Rated power kw | Rotation speed r/min | Engine model | Hydraulic transmission coupler/Torque Converter Model | Height of center |
Hydraulic transmission coupling set | CO2200/40 | 2200 | 1500 | H16V190PZL | YOTFJ875 | 760 |
“V” series is the latest design and manufacture lighting tower with the vertical telescopic mast, and the smaller size makes the transportation become more convenient. The “V” series includes VL, VP, VS.
HVP Series Lighting Tower | |||||||
Basic Model | 4HVP4000 | 4HVP1200 | 4HVP1600 | ||||
Dimensions | Length | 4000mm | 4000mm | 4000mm | |||
Width | 1620mm | 1620mm | 1620mm | ||||
Height | 2460mm | 2460mm | 2460mm | ||||
Full extending Heigh | 9m | 9m | 9m | ||||
Genset power(1500/1800rpm-KW) | 6.0/7.5 | 3.0/3.5 | 3.0/3.5 | ||||
Gross weight | 1410kg | 1360kg | 1360kg | ||||
Engine | Engine model | D1105-E2BG-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) | |||
Speed(rpm) | 1500/1800 | 1500/1800 | 1500/1800 | ||||
Number of cylinders | 3 | 2 | 2 | ||||
Engine characters | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | ||||
Combustion System | E-TVCS | Direct injection | Direct injection | ||||
Engine aspiration | Naturally aspirated | Naturally aspirated | Naturally aspirated | ||||
Emission level | Regular | Regular | Regular | ||||
Alternator | Alternator model | MECCALTE, LT3N-130/4(50HZ), LT3N-100/4(60HZ) | LT3N-75/4 (MECCALTE) | LT3N-75/4 (MECCALTE) | |||
Frequency (HZ) | 50/60 | 50/60 | 50/60 | ||||
Rating voltage (V, AC) | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | ||||
Alternator insulation | Class H | Class H | Class H | ||||
Alternator protection grade | IP23 | IP23 | IP23 | ||||
Mast & Lights | Type of Lights | Regular metal halide | LED | LED | |||
Light's fixture | Oval | Rectangle | Rectangle | ||||
Luminous flux (LM) | 440000(4×110000)LM | 156000(4×39000)LM | 208000(4×52000)LM | ||||
Number & power of lights | 4×1000W | 4×300W | 4×400W | ||||
Number of mast sections | 7 | 7 | 7 | ||||
Mast extension | Hydraulic | Hydraulic | Hydraulic | ||||
Mast rotation | 359° Manually | 359° Manually | 359° Manually | ||||
Light tilt | Electric | Electric | Electric | ||||
Trailer | Trailer suspension & axle with brakes | Leaf springs & single axle with mechanical brakes | Leaf springs & single axle with mechanical brakes | Leaf springs & single axle with mechanical brakes | |||
Tow bar | Retractable & adjustable supporting wheel tow bar | Retractable & adjustable supporting wheel tow bar | Retractable & adjustable supporting wheel tow bar | ||||
Stabilizing legs & number | 4pcs drawable bar with manual retractable jacks | 4pcs hydraulic pivot legs | 4pcs drawable bar with manual retractable jacks | 4pcs hydraulic pivot legs | 4pcs drawable bar with manual retractable jacks | 4pcs hydraulic pivot legs | |
Wheel's rim size & tires | 16" rim with regular tires | 16" rim with regular tires | 16" rim with regular tires | ||||
Tow adapter | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | ||||
Tail lights | Tail light kit | Tail light kit | Tail light kit | ||||
Max towing speed | 100km/h | 100km/h | 100km/h | ||||
Additional Features | Fuel tank Type | Double-deck tank | Double-deck tank | Double-deck tank | |||
Fuel tank capacity | 120 liters | 120 liters | 120 liters | ||||
Operating hours with full load | 49/41 hours | 93/84 hours | 93/84 hours | ||||
lighting hours with full fue | 80/69 hours | 200/188 hours | 170/158 hours | ||||
Wires & electric components | Regular | Regular | Regular | ||||
Generator starting type or controller | HGM1790N(SMARTGEN) | HGM1790N(SMARTGEN) | HGM1790N(SMARTGEN) | ||||
Power outlet sockets | 1 unit Euro standard 16A single phase socket | 1 unit Euro standard 16A single phase socket | 1 unit Euro standard 16A single phase socket | ||||
Tool box with the maintenance tools | 1 | 1 | 1 | ||||
Max. against wind when fully extended | 20 m/s | 20 m/s | 20 m/s | ||||
Acoustic pressure | 72dB(A) at 7 meters away | 70dB(A) at 7 meters away | 70dB(A) at 7 meters away | ||||
Standard colour | Any colour for canopy with Black chassis, | Any colour for canopy with Black chassis, | Any colour for canopy with Black chassis, | ||||
Max. # of units loading in 40' high container (Some components would be detached) | 7 | 7 | 7 |
Functional description:
1)The container is equipped with a distribution box to provide power to all low-voltage loads in the engine room, such as horizontal radiator fans, control screens, lighting, exhaust (supply) fans (for horizontal distribution), chargers, electric heating (optional), oil pumps, electric heating (optional), and outdoor searchlights. It can also be responsible for controlling related equipment (according to project configuration requirements);
2)Two track suspension beams and a hoist are installed on the top of the engine room, with a lifting capacity of 0.5 tons per beam;
3)Inlet of engine air filter and the engine room are equipped with electric heating devices to avoid freezing and blockage (optional);
4)The floor of the machine room is equipped with an axial drive mechanism for the generator, which enables the generator to detach from the coupling by 200mm. (Optional)
5)If the indoor heating temperature in the machine room is not lower than 5 ℃, an insulation layer needs to be installed under the chassis of the machine room, and electric heating heaters (optional) are used inside the machine room;
6)One explosion-proof acoustic and visual alarm lamp is installed outside each machine room. The lighting inside the machine room is an explosion-proof LED lamp with emergency function. Other equipment and boxes do not need to be explosion-proof (optional).
7)Ladder: Install a simple ladder at a suitable position on the box;
8)Configure the fire protection system in the machine room: Install dry powder fire extinguishers as fire extinguishing devices (standard), and other flame detectors, methane leak detectors, smoke detectors, etc. as optional options;
9)The machine room requires a silent type, with 85dB at 1m.
10)Note: The specific configuration shall be subject to the actual situation of the project.
Application case:
Functional description:
1)The container is equipped with a distribution box to provide power to all low-voltage loads in the engine room, such as horizontal radiator fans, control screens, lighting, exhaust (supply) fans (for horizontal distribution), chargers, electric heating (optional), oil pumps, electric heating (optional), and outdoor searchlights. It can also be responsible for controlling related equipment (according to project configuration requirements);
2)Two track suspension beams and a hoist are installed on the top of the engine room, with a lifting capacity of 0.5 tons per beam;
3)Inlet of engine air filter and the engine room are equipped with electric heating devices to avoid freezing and blockage (optional);
4)The floor of the machine room is equipped with an axial drive mechanism for the generator, which enables the generator to detach from the coupling by 200mm. (Optional)
5)If the indoor heating temperature in the machine room is not lower than 5 ℃, an insulation layer needs to be installed under the chassis of the machine room, and electric heating heaters (optional) are used inside the machine room;
6)One explosion-proof acoustic and visual alarm lamp is installed outside each machine room. The lighting inside the machine room is an explosion-proof LED lamp with emergency function. Other equipment and boxes do not need to be explosion-proof (optional).
7)Ladder: Install a simple ladder at a suitable position on the box;
8)Configure the fire protection system in the machine room: Install dry powder fire extinguishers as fire extinguishing devices (standard), and other flame detectors, methane leak detectors, smoke detectors, etc. as optional options;
9)Note: The specific configuration shall be subject to the actual situation of the project.
Application case:
so as to better meet the power requirements of various oil drilling rigs, generator sets and construction machinery.2000 series diesel engine can be matched with torque converter engine set, Hydraulic transmission coupling set and diesel generator set, used for driving drilling rigs or mud pumps, and can also be matched with fire pump, flood pump, etc.
Description | Engine model | Injection system | Speed adjustment mode | Cylinders & Arrangement | Cylinders bore,mm | Piston Stroke,mm |
Engine with fan and radiator | G12V190PZL | Monolithic plunger type sundstrand pump | Mechanical speed control or electrical control | 12 cylinders ,V type | 190 | 210 |
G12V190PZL-1 | ||||||
G12V190PZL-2 | ||||||
G12V190PZL-3 | ||||||
AG12V190PZL | ECU electric control jet sundstrand pump | Electronic speed governor | ||||
AG12V190PZL-3 | ||||||
Description | Genset model | Rated power kw | Ratation speed r/min | Engine model | Hydraulic transmission coupler | Height of center |
Hydraulic transmission coupling set | G12V190PZL-1/O | 740 | 1200 | G12V190PZL-1 | YOZJ750 | 760 |
CO740F-1/22 | ||||||
G12V190PZL-3/O | 810 | 1300 | G12V190PZL-3 | |||
CO810-3/20 | ||||||
G12V190PZL-O | 900 | 1500 | G12V190PZL | |||
CO900F/33 | ||||||
Torque converter set | G12V190PZL-1/B | 620 | 1200 | G12V190PZL-1 | YBX900 | 760 |
G12V190PZL-3/B | 680 | 1300 | G12V190PZL-3 | |||
G12V190PZL/B | 760 | 1500 | G12V190PZL |
This type of diesel engine is developed on the basis of 6000 series diesel engines, absorbing and learning from the advanced structure and technology of foreign diesel engines. Its dynamic and economic indexes have been greatly improved, and its main performance indexes have reached or approached the international advanced level. Series 3000 diesel engines can meet the demand for power of mechanical drilling machines and electric drilling machines of 4000 to 7000 meters. Can be installed in the same chassis with the torque converter, hydraulics transmission coupling set, used to drive drilling rigs or mud pumps. It can also be used to match the power station composed of single and double supporting generators and the power of a fire pump and flood pump.
Description | Engine model | Injection system | Speed adjustment mode | Cylinders & Arrangement | Cylinders bore,mm | Piston stroke,mm |
Engine with fan and radiator | A12V190PZL | Monoblock Pump | Hydraulic or Electro-hydraulic Governor | 12 cylinders ,V type | 190 | 215 |
A12V190PZL-1 | ||||||
A12V190PZL-2 | ||||||
A12V190PZL-3 | ||||||
B12V190PZL | ||||||
B12V190PZL-1 | ||||||
B12V190PZL-2 | ||||||
B12V190PZL-3 | ||||||
Description | Genset model | Rated power kw | Ratation speed r/min | Engine model | Hydraulic transmission coupler/Torque Converter Model | Height of center |
Hydraulic transmission coupling set | A12V190PZL-3/O | 1100 | 1300 | A12V190PZL-3 | YOZJ750 | 760 |
CO1100-3/15 | ||||||
A12V190PZL-O | 1200 | 1500 | A12V190PZL | |||
CO1200/20 | ||||||
A12V190PZL-1/O | 1000 | 1200 | A12V190PZL-1 | |||
CO1000F-1/24 | ||||||
BH12V190PZL-0 | 1360 | 1500 | BH12V190PZL | |||
CO1360F/33 | ||||||
BH12V190PZL-3/0 | 1100 | 1300 | BH12V190PZL-3 | |||
CO1100-3/20 | ||||||
Torque converter set | A12V190PZL-1/B | 810 | 1200 | A12V190PZL-1 | YBX760 | 930 |
A12V190PZL-3/B | 880 | 1300 | A12V190PZL-3 | |||
A12V190PZL/B | 1020 | 1500 | A12V190PZL | YBX720 |
“T” series is a traditional type. It is competitive in price and practical.
TN Series Lighting Tower | ||||
Basic Model | 4TN4000 | 4TN1200 | 4TN1600 | |
Dimensions | Length | 4360mm | 4360mm | 4360mm |
Width | 1430mm | 1430mm | 1430mm | |
Height | 1450mm | 1450mm | 1450mm | |
Loading container Height | 8.8 m | 8.8 m | 8.8 m | |
Full extending Heigh | 6/7.5 | 3/3.5 | 3/3.5 | |
Genset power(1500/1800rpm-KW) | 960kg | 910KG | 910KG | |
Engine | Gross weight | D1105-E2BG-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) |
Engine model | 1500/1800 | 1500/1800 | 1500/1800 | |
Speed(rpm) | 3 | 2 | 2 | |
Number of cylinders | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | |
Engine characters | E-TVCS | Direct injection | Direct injection | |
Combustion System | Naturally aspirated | Naturally aspirated | Naturally aspirated | |
Engine aspiration | Regular | Regular | Regular | |
Alternator | Emission level (50/60Hz) | MECCALTE, LT3N-130/4(50HZ), LT3N-100/4(60HZ) | LT3N-75/4 (MECCALTE) | LT3N-75/4 (MECCALTE) |
Alternator Model | 50/60 | 50/60 | 50/60 | |
Frequency (HZ) | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | |
Rating voltage ( 50/60Hz) | Class H | Class H | Class H | |
Alternator insulation | IP23 | IP23 | IP23 | |
Mast & Lights | Type of Lights | Regular metal halide | LED | LED |
Light's fixture | Oval | Rectangle | Rectangle | |
Luminous flux | 440000(4×110000)LM | 156000(4*39000)LM | 208000(4*52000)LM | |
Number & power of lights | 4×1000W | 4×300W | 4×400W | |
Number of mast sections | 3 | 3 | 3 | |
Mast lifting | Manually | Manually | Manually | |
Mast extension | Manually | Manually | Manually | |
Mast rotation | 359° Manually | 359° Manually | 359° Manually | |
Light tilt | Manually | Manually | Manually | |
Trailer | Trailer suspension | Leaf springs & single axle without brake | Leaf springs & single axle without brake | Leaf springs & single axle without brake |
Tow bar | Retractable & adjustable supporting wheel tow bar | Retractable & adjustable supporting wheel tow bar | Retractable & adjustable supporting wheel tow bar | |
Stabilizing legs & number | 4pcs drawable bar with manual jacks | 4pcs drawable bar with manual jacks | 4pcs drawable bar with manual jacks | |
Wheel's rim size & tires | 14" rim with regular tires | 14" rim with regular tires | 14" rim with regular tires | |
Tow adapter | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | |
Tail lights | Tail reflector | Tail reflector | Tail reflector | |
Max towing speed | 80km/h ( 62 mph) | 80km/h ( 62 mph) | 80km/h ( 62 mph) | |
Additional Features | Fuel tank Type | Rotational moulding plastic | Rotational moulding plastic | Rotational moulding plastic |
Fuel tank capacity | 170 liters | 170 liters | 170 liters | |
Operating hours with full load | 70/58 hours | 132/118 hours | 132/118 hours | |
lighting hours with full fue | 120/108 hours | 310/298 hours | 280/268 hours | |
Wires & electric components | Regular | Regular | Regular | |
Generator starting type or controller | HGM1790N (SMARTGEN) | HGM1790N (SMARTGEN) | HGM1790N (SMARTGEN) | |
Power outlet sockets | 2 | 2 | 2 | |
Tool box with the maintenance tools | 1 | 1 | 1 | |
Max. against wind when fully extended | 20 m/s | 20 m/s | 20 m/s | |
Acoustic pressure | 72dB(A) at 7 meters away | 72dB(A) at 7 meters away | 72dB(A) at 7 meters away | |
Standard colour | Any colour for canopy with Black chassis, fenders, tow bar & mast base/ Galvanized masts & drawable bar of legs, etc | Any colour for canopy with Black chassis, fenders, tow bar & mast base/ Galvanized masts & drawable bar of legs, etc | Any colour for canopy with Black chassis, fenders, tow bar & mast base/ Galvanized masts & drawable bar of legs, etc | |
Max. # of units loading in 40' high container (Some components would be detached) | 12 | 12 | 12 |
12V175 diesel generator set is a high-performance power set developed for the working condition of an electric drilling machine. According to the characteristics of oilfield working conditions, the Genset has been designed in terms of starting performance, sudden reduction capacity, and continuous working capacity. In order to realize unattended operation, Genset has installed a remote monitoring system, which realizes the real-time recording of the Genset field data and remote monitoring on the Internet.
Genset model | Rated power kw | Rotate speed r/min | Frequency Hz | Voltage V | Engine model | Power factor |
1250GF | 1200 | 1500 | 50 | 600 | 12V175ZL | 0.7 |
1400GF | 1400 | 1800 | 60 | 600 | 12V175ZL | 0.7 |
Product introduction
280Ah/314Ah/587Ah cells are adopted for the products of centralized lithium iron phosphate battery energy storage system. The single cabinet capacity of air-cooled battery compartment is 1.5 - 3.35 MWh, and the single cabin of liquid cooling system can reach 2 - 6 MWh. It is equipped with all-in-one machine of converter and booster, which meets the requirements of 0.25C - 1C charge and discharge rate, and features high safety, long service life and low cost. The product is suitable for the supporting energy storage systems of new energy power stations, and can be applied to large-scale energy storage systems on the power generation side and the power grid side. The energy storage battery system integrates battery module, high-precision BMS management system, lighting, intelligent temperature control and fire protection module, and adopts skid-mounted structure design. The protection level of the whole machine can reach IP55, and it supports the voltage level of 1500V/1000V, which meets the multi-scene applications such as peak regulation on new energy generation side and power grid side. It is suitable for PCS equipment with power level of 1250kW/1725kW/2500kW, compatible with the configuration schemes of 2-h, 3-h and 4-h energy storage system, capable of performing core functions such as peak shaving and valley filling, smooth power output and dynamic capacity increase, supports coordinated operation with photovoltaic and wind power systems, and provide diversified energy management services such as emergency power backup, frequency modulation and peak regulation.
Function Features
Prefabricated battery compartment | Battery compartment capacity (MWh) | 3.35 | 3.35 | 5.015 | 6.251 |
Cell capacity (Ah) | 280 | 280 | 314 | 587 | |
Nominal voltage (V) | 3.2 | 3.2 | 3.2 | 3.2 | |
Plug-in box combination mode | 1P16S | 1P52S | 1P52S/1P104S | 1P104S | |
Standard charging and discharging current (A) | 140 | 140 | 157 | 293.5 | |
Cluster combination mode | 1P416S | 1P416S | IP416S | IP416S | |
Cluster nominal energy (kWh) | 372.736 | 372.736 | 417.997 | 781.414 | |
Voltage range (V) | 1040〜1518.4 | 1040〜1518.4 | 1040〜1518.4 | 1040〜1518.4 | |
Stack combination mode | 9P416S | 9P416S | 12P416S | 8P416S | |
Cooling method | Air cooling | Liquid cooling | Liquid cooling | Liquid cooling | |
Firefighting system | Perfluorohexanone, compartment class | Perfluorohexanone, Pack grade | Perfluorohexanone, Pack grade | Perfluorohexanone, Pack grade | |
Container specification | 32 ft | 20 ft | 20 ft | 20 ft | |
Weight (t) | 40 | 36 | 45 | 49 | |
All-in-one machine of converter and booster | Rated power (MW) | 3.45 | 3.45 | 5 | 6.9 |
Transformer capacity (MVA) | 3.45 | 3.45 | 5 | 6.9 |
Applicable Scenarios
Large-scale centralized photovoltaic and wind power, distributed photovoltaic and wind power, power auxiliary service, peak-valley arbitrage, power capacity increase.
Jichai series 140 engine is a high-performance, high-speed engine developed by Jichai in cooperation with AVL with all intellectual property rights,It has the feature of high pressure, low energy consumption, high reliability, long - life, meets the TIER2 and European Ⅲ emission standards,it is widely used in oil vehicle drilling rigs, oil specials, wellsite generator sets, mobile power stations or backup power sources, construction machinery, trucks and other fields. Each technical index achieves the international advanced level, the domestic leading level of 5-10 years.
Model | Cylinders&Arrangement | Cylinders bore, mm | Piston Stroke, mm | Rated power,kW | RPM,r/min | Total piston displacement, L | Heat consumption rate kJ/kW.h | Lub. oil consumption g/kW.h |
JC15D/T | 6 cylinders, in-line | 140 | 165 | 350 | 1500 | 15.24 | ≤10000 | ≤0.35 |
On the basis of Z12V190B diesel engine, the 2000 series diesel engine has been greatly improved in terms of improving the reliability, economic performance, and power performance of diesel engine, solving three leaks, appearance quality, and maintenance, etc., so as to better meet the power requirements of various oil drilling rigs, generator sets, and construction machinery. Series 2000 diesel engines can be matched with torque converter sets, coupler sets, and diesel generator sets for driving drilling rigs or mud pumps, as well as fire pumps and flood pumps, etc.
Engine model | Fuel injection system | Cylinders & Arrangement | Cylinder bore,mm | Piston stroke,mm | Power, kW | RPM,r/min | Total piston displacement,L | Fuel Consumption Rate,g/kW.h | Lub. oil comsumption,g/kW.h | Oil pan capacity,L |
G12V190ZL | Four-stroke, pressurized intercooler, water-cooled, direct-injection combustor | 12 cylinders V type | 190 | 210 | 990 | 900 | 71.45 | ≤209.4 | ≤1.6 | 200 |
G12V190ZL-1 | 13 cylinders V type | 814 | 740 | 71.45 | ≤209.4 | ≤1.6 | 200 | |||
G12V190ZL-2 | 14 cylinders V type | 660 | 600 | 71.45 | ≤209.4 | ≤1.6 | 200 | |||
G12V190ZL-3 | 15 cylinders V type | 940 | 850 | 71.45 | ≤209.4 | ≤1.6 | 200 | |||
AG12V190ZL | High - voltage common rail ECU electronic control jet | 16 cylinders V type | 990 | 900 | 71.45 | ≤202 | ≤1.6 | 200 | ||
AG12V190ZL-3 | 17 cylinders V type | 990 | 900 | 71.45 | ≤202 | ≤1.6 | 200 | |||
Genset Model | Engine model | Alternator model | Power kW | RPM,r/min | Voltage V | Frequency Hz | Power Factor | Genset Dimension mm | Weight kg | |
500GF17-2 | G12V190ZLD1-2 | IFC series | 500 | 1000 | 400/6300/10500 | 50 | 0.8 | 5925×2040×2678 | 5000 | |
700GF1-3 | G12V190ZLD1 | 700 | 1500 | 7000 | ||||||
800GF4-7 | G12V190ZLD2 | 800 | 1500 | 8000 | ||||||
800GFZ-1 | G12V190ZLD3 | 800 | 1500 | 8000 |
Series 4000 long-stroke diesel engines have reached the international level in terms of power performance, economic performance, and reliable performance, etc. They are featured by compact appearance, simple operation and maintenance, and high power index. They can match 50Hz and 60Hz frequent-frequency motors and meet various power needs. They have been applied in electric drilling projects many times.
Genset model | Rated power kw | Rotate speed r/min | Frequency Hz | Voltage V | Engine model | Power factor |
1000GF6 | 1000 | 1000 | 50 | 600 | L12V190ZL-2 | 0.7 |
1100GF8 | 1100 | 1000 | 50 | 600 | BL12V190ZL-2 | 0.7 |
1100GF | 1100 | 1200 | 60 | 600 | L12V190ZL-1 | 0.7 |
Jichai 140 series diesel engine is a high-performance high-speed diesel engine with all intellectual property rights developed by Jichai and AVL. The products are mainly used in light oil drilling rigs, petroleum machinery, and mobile power stations, construction machinery, heavy trucks, and other fields. Can meet all kinds of power generation needs. It has the characteristics of compact shape, simple operation and maintenance, and high power index.
Genset model | Engine model | Alternator model | Power kW | RPM,r/min | Voltage V | Frequency Hz | Power factor | Dimension mm | Weight kg |
400GF30 | JC15 | XN5C series | 400 | 1500 | 400V/6300V/10500V | 50 | 0.8 | 3420×1270×1654 | 3300 |
450GF30 | JC15D-3 | 450 | 1800 | 480/13800 | 60 | 3420×1270×1654 | 3300 | ||
800GF30 | JC30 | 800 | 1500 | 400V/6300V/10500V | 50 | 4500×1941×2031 | 6500 | ||
900GF30 | JC30D-3 | 900 | 1800 | 480/13800 | 60 | 4500×1941×2031 | 6500 |
“i” series lighting tower is a new product adopting the USA design concept.
Its highlights are as follows:
-It can be equipped with traditional metal halide lamps, or with 4x300W high power, high luminous efficiency and energy-saving LED lamps.
-The whole structure is compact, light, beautiful, and equipped with a large capacity of 100L fuel tank. The container loading capacity of lighting tower can reach 16 units.
-The new developed electric winch is adopted for the mast lifting, which is easy to operate simply. Manual operation will be added later to improve product safety reliability.
-High strength support legs and increased support radius are adopted to enhance the stability of the lighting tower in the wind.
i9T Series Lighting Tower | ||||
Basic Model | I9T4000 | I9T1200 | I9T1600 | |
Dimensions | Length | 2420mm | 2420mm | 2420mm |
Width | 1360mm | 1360mm | 1360mm | |
Height | 3050mm | 3050mm | 3050mm | |
Loading container Height | 2570mm | 2570mm | 2570mm | |
Full extending Heigh | 8.8m | 8.8m | 8.8m | |
Genset power(1500/1800rpm-KW) | 6.0/7.5 | 3.0 /3.5 | 3.0 /3.5 | |
Gross weight | 850kg | 840kg | 840kg | |
Engine | Engine model | D1105-E2BG-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) | Z482-B-CHN-1 (KUBOTA) |
Speed(rpm) | 1500/1800 | 1500/1800 | 1500/1800 | |
Number of cylinders | 3 | 2 | 2 | |
Engine characters | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | Vertical, 4-cycle, Water-cooled, diesel engine | |
Combustion System | E-TVCS | Direct injection | Direct injection | |
Engine aspiration | Naturally aspirated | Naturally aspirated | Naturally aspirated | |
Emission level (50/60Hz) | Regular | Regular | Regular | |
Alternator | Alternator Model | MECCALTE, LT3N-130/4(50HZ), LT3N-100/4(60HZ) | LT3N-75/4 (MECCALTE) | LT3N-75/4 (MECCALTE) |
Frequency (HZ) | 50/60 | 50/60 | 50/60 | |
Rating voltage ( 50/60Hz) | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | 230V (50HZ), 240V (60HZ) AC | |
Alternator insulation | Class H | Class H | Class H | |
Alternator protection grade | IP23 | IP23 | IP23 | |
Mast & Lights | Type of Lights | Regular metal halide | LED Light | LED Light |
Light's fixture | Oval | Rectangle | Rectangle | |
Luminous flux (LM) | 440000(4×110000)LM | 156000(4*39000)LM | 208000(4*52000)LM | |
Number & power of lights | 4×1000W | 4×300W | 4×400W | |
Number of mast sections | 6 | 6 | 6 | |
Mast extension | Electrical | Electrical | Electrical | |
Mast rotation | 359° Manually | 359° Manually | 359° Manually | |
Light tilt | Manually | Manually | Manually | |
Trailer | Trailer suspension & axle with brakes | Leaf springs axle without brake | Leaf springs axle without brake | Leaf springs axle without brake |
Tow bar | A style frame with a supporting jack | A style frame with a supporting jack | A style frame with a supporting jack | |
Stabilizing legs & number | 4pcs drawable bar with manual jacks | 4pcs drawable bar with manual jacks | 4pcs drawable bar with manual jacks | |
Wheel's rim size & tires | 14" rim with regular tires | 14" rim with regular tires | 14" rim with regular tires | |
Tow adapter | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | 2" ball coupler or 3" pintle ring | |
Tail lights | Tail reflector | Tail reflector | Tail reflector | |
Max towing speed | 80km/h | 80km/h | 80km/h | |
Additional Features | Fuel tank Type | Iron fuel tank( Single-deck) | Iron fuel tank( Single-deck) | Iron fuel tank( Single-deck) |
Fuel tank capacity | 100 liters | 100 liters | 100 liters | |
Operating hours with full load | 36/30 hours | 68/59 hours | 68/59 hours | |
Lighting hours with full fuel | 65/57 hours | 160/148 hours | 140/136 hours | |
Generator starting type or controller | HGM1790N(SMARTGEN) | HGM1790N(SMARTGEN) | HGM1790N(SMARTGEN) | |
Power outlet sockets | 1 unit Euro standard 16A single phase socket | 1 unit Euro standard 16A single phase socket | 1 unit Euro standard 16A single phase socket | |
Max. against wind when fully extended | 17.5m/s | 17.5m/s | 17.5m/s | |
Acoustic pressure | 72dB(A) at 7 meters away | 72dB(A) at 7 meters away | 72dB(A) at 7 meters away | |
Max. # of units loading in 40' high container (Some components would be detached) | 16 | 16 | 16 |
140 cylinder series engine is a kind of high-speed engine with the character of high pressure, low energy consumption, high reliability, long life, the technical indicators reached the international advanced level, leading the domestic level of 5-10 years, Jichai has 100% intellectual property rights.,
The engine adopts modular design, high-pressure common rail, high pressure, closed breathing system, and other advanced international internal combustion engine technology, meet the low emission standards, widely used in ship projects.
Model | Type | Cylinders & Arrangement | Cylinders bore,mm | Piston stroke,mm | Rated power,kw/hp | RPM,r/min | Total piston displacement,L | Fuel oil consumption rate,g/kW.h | Lub. oil consumption rate,kW.h | Dimension mm | Weight kg |
JC15C-3 | Four stroke, supercharged intercooling, water cooling, high pressure common rail ECU electronic control jet | 6 cylinders, in-line | 140 | 165 | 450/612 | 1800 | 15.2 | ≤189 | ≤0.35 | 1935×1160×1600 | 1850 |
JC15C | 457/622 | 1500 | |||||||||
JC15C-4 | 300/408 | 1200 | |||||||||
JC15C-5 | 336/457 | 1350 | |||||||||
JC15CD | 457 | 1500 | |||||||||
JC15CG-3 | 450 | 1800 | |||||||||
JC15CG | 375 | 1500 | |||||||||
JC15CG-5 | 336 | 1350 | |||||||||
JC15CG-4 | 300 | 1200 |